Changing an EC3/EC5 plug without destroying it
For some reason you may need to remove an EC3 or EC5 plug from your battery or your ESC and in general once the bush or the socket is clipped in it is difficult to get it off without ruining the plastic around or cutting the wire shorter.
I have found a relatively easy way to do that without destroying the plastic plug. Here's how:
Let's say you want to remove this wrongly installed plug from your Li-Po pack.
ATTENTION! REMOVE AND RE-INSTALL ONLY ONE CONNECTOR AT A TIME TO AVOID A POTENTIAL SHORT CIRCUIT!
Step 1: Use the corresponding connector (male/female) as an extension that will help to push out the socket.
Step 2: Use a powerful soldering iron (100W in my case) to heat the extension socket until you can feel the heat around the plastic plug and the battery cable.
Step 3: Use a small vice (a Proxxon MS 4 here) to push the extension against the plastic and unclip the socket out of it.
Step 4: Pull the extension off the connector and separate them from the plastic plug.
Step 5: Do the same for the other connector and finally assemble them in the new plug. In my case I had to unsolder the male connector and replace it with a female one before re-installing it in the new plastic housing.
As you can see the blue plastic plug is almost intact after the operation and can be reused.
More to come on the Jet Ranger itself during the coming weekend.
Cheers,
Hellenicopter
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